Thermoguard
Thermocoat WI Ultimate
Thermoguard Thermocoat WI is a water-based intumescent paint system providing fire resistance to structural steel and cast iron of up to 90 mins with a minimum number of coats. A compatible decorative overcoat system ensures the system will enhance the building’s architectural and design features.
Thermoguard Thermocoat WI is optimised for Universal Beams, Columns and other open section steel:
For protection to exterior environment steels,please refer to Thermoguard Thermocoat S.
It is designed for use on larger projects, where our technical team can advise the exact amount of Thermocoat required, keeping costs down and making application easier.
Thermocoat WI is a low odour, water-based coating, making it user and environmentally friendly. Thermoguard Flame Retardant Topcoats are 2010 compliant and safe to use in accordance with manufacturer’s instructions.

Thermoguard Thermocoat WI
Thermoguard Thermocoat WI is a water-based intumescent paint system providing fire resistance to structural steel and cast iron of up to 90 mins with a minimum number of coats. A compatible decorative overcoat system ensures the system will enhance the building’s architectural and design features.
Thermoguard Thermocoat WI is optimised for Universal Beams, Columns and other open section steel:
How it Works
When exposed to fire:-
- The heat of a fire triggers a catalytic reaction, causing the expansion of an insulating char layer up to 50 times the paint thickness. This layer keeps the steel below its critical temperature, thus maintaining the structural integrity of the building.
Fire Testing
- Product performance assessment based upon UKAS/EGOLF Fire Test Laboratory Certification to BS 476 Part 21 – Fire resistance to load bearing elements of structures.
Fire Certification
After use, a Certificate of Supply can be issued upon request for each specified project for insurance, Fire and Building Control Authority and Client Records.
Specification & Application
- Dry Internal: Apply Thermocoat WI in accordance with film thickness schedule supplied by Technical Department to achiive 30, 60 or 90 minute protection.
- Visible or occasional modest damp internal areas: Also apply 1 good coat Thermoguard Flame Retardant Topcoat (available in Gloss or Eggshell finishes).
- Wet or External Under Cover: Apply 2nd coat Thermoguard Flame Retardant Topcoat (available in Gloss or Eggshell finishes).
- Full External Exposure – Contact Technical Department.
- Thermocoat WI may be applied by brush, roller or airless spray. To achieve the best finish in the shortest time, spray application is recommended. Prior to application the contractor should contact the technical department and obtain an application schedule. To assist correct application in accordance with this schedule, a wet film gauge should be used, wet film gauges can be provided on request.
- Maximum wet film thickness per brush coat – 800 microns
- Maximum wet film thickness per spray coat – 1400 microns
Recoating
Brush/roller application
- Surface dry: minimum 2 hours
- Recoat: minimum 4 hours
- Overcoating with Thermoguard Flame Retardant Topcoat: minimum 10 hours
Spray application
- Surface dry: minimum 4 hours
- Recoat: minimum 10 hours
- Overcoating with Thermoguard Flame Retardant Topcoat: minimum 48 hours
Equipment Suggestions
Airless Spray Pump
Use equipment recommended by manufacturer for the application of high viscosity intumescent paints.
- Filter size 30 mesh. 10mm hose 3/8” diameter with no whip end
Tip Size
- Tip Size 319, 321, 419, 421
Care should be taken to clean filters regularly. Cleaning should be undertaken with water.
Project Fire Certification
Once the works are complete the relevant certification can be applied for HERE
- Manufacturer
- Thermoguard
- For Use By
- Professional Use
- Interior / Exterior Use
- Interior Use
- Water / Solvent Based
- Water
- For Use On
- Steel, Cast iron
- Application Method
- Brush, Roller, Spray
- Colour
- Standard / Ready Mixed
- VOC Levels
- Ultra-Low (5-49 g/l)
- Single, Two or Three Pack
- Single
- Pack Size
- 2.5KG, 5KG, 20KG
- Coverage
- Refer to Technical Department
- Min. Application Temperature
- 4°C ambient temperature
- Touch Dry
- 4 hours
- Touch Dry
- Brush: min. 2 hours/ Spray: min. 4 hours
- UN Number
- N/A
- Dry to Recoat
- Brush: min. 4 hours/ Spray: min. 10 hours
- Dry for Topcoat
- Bush: min. 10 hours/ Spray: min. 48 hours
- Base Type
- Water-Based
- Product Range
- Thermocoat
- Best Seller
- Best Seller
- Fire Rating
- 30 Minutes
- Fire Rating
- 60 Minutes
- Fire Rating
- 90 Minutes
- Site Application
- On-Site